Hotpoint G640 User Manual

Instructions for Installation and Use  
Gas Hob  
Model G640  
Introduction  
Your new hob is guaranteed* and will give lasting service. This guarantee is only applicable if the appliance has been  
installed in accordance with the installation instructions detailed in this booklet.  
To help make best use of your cooking equipment, please read this booklet carefully.  
The hob is designed specifically for domestic use and responsibility will not be accepted for use in any other installation.  
* The guarantee is subject to the provisions that the appliance:  
(a) Has been used solely in accordance with this booklet.  
(b) Has been properly connected to a suitable supply voltage as stated on the rating plate, attached to the  
appliance.  
(c) Has not been subjected to misuse or accident or been modified or repaired by any person other than the  
manufacturers authorised employee or agent.  
(d) Has been correctly installed.  
This appliance conforms with the following European Economic Community directives:  
-
-
-
-
73/23/EEC of 19/02/73 (Low Voltage) and subsequent modifications;  
89/336/EEC of 03/05/89 (Electromagnetic Compatibility) and subsequent modifications;  
90/396/EEC of 29/06/90 (Gas) and subsequent modifications;  
93/68/EEC of 22/07/93 and subsequent modifications.  
3
For Your Safety  
When used properly your appliance is completely safe but as with any electrical product there are certain  
precautions that must be observed.  
PLEASE READ THE BELOW PRECAUTIONS BEFORE USING YOUR APPLIANCE.  
To maintain the efficiency and safety of this appliance, we recommend you do the following:  
- only call the Service Centres authorised by the manufacturer.  
- always use genuine spare parts.  
ALWAYS:  
NEVER:  
- make sure you remove all packaging and dispose of safely. - attempt to install or repair the appliance without the  
- check the soundness of the appliance after it has been assistance of qualified personnel.  
unpacked.  
- store items above the appliance that children may attempt  
- make sure you understand the controls before using the to reach.  
appliance.  
- heat up unopened food containers, as pressure can build  
up causing the container to burst.  
- keep children away from the appliance during use.  
- take care to avoid heat/steam burns when operating the - use the appliance to heat up anything other than food.  
controls. - use the appliance as a room heater.  
- make sure the controls are turned off when you have finished - dry any items on the hob.  
cooking and when not in use.  
- install the appliance next to curtains of other soft furnishings.  
- take care to avoid heat/steam burns when operating the - allow children to play with or tamper with the controls.  
controls.  
-leave children unsupervised where cooking appliances are  
- disconnect from the power supply, and allow to cool, before installed as all the cooking surfaces get hot during and after  
cleaning or performing maintenance.  
use.  
- refer servicing to a qualified appliance service engineer.  
- store chemicals, foodstuffs or pressurised containers in or  
- keep the hob clean as a build up of grease or fat from on the appliance, or in cabinets immediately above or next  
cooking can cause a fire. to the appliance.  
- follow the basic principles of food handling and hygiene to - use flammable or plastic items on or near the hob.  
prevent the possibility of bacterial growth. - use adapters, multiple sockets and/or extension leads.  
- dry food thoroughly before frying and lower it slowly into the - fill a deep fat frying pan more than 1/3 full of oil, or use a lid.  
hot oil or fat. Frozen food in particular, will cause frith and DO NOT LEAVE UNATTENDED WHILE COOKING.  
spitting if added too quickly.  
- keep outside of pans clean and free from streaks of oil or only lowers the temperature or the oil or fat too much, resulting  
fat. in greasy food.  
- fry too much food at a time, especially frozen food. This  
- place pans centrally over the burner making sure handles - pull on the appliance or the supply able to unplug it from  
are kept away from the edge of the hob and cannot be the electrical outlet.  
heated by other burners/pans.  
- keep any ventilation slots clear of obstructions.  
- allow power cables of other appliances to come into contact.  
- with hot parts of this appliance.  
- expose the appliance to atmospheric agents, such as  
rain or sunlight.  
- operate the appliance with wet hands.  
- allow anyone to sit or stand on any part of the appliance.  
- use misshapen pand which may be unstable.  
- use round base woks directly on the pan supports.  
- use fish kettles or large preserving pans across two burners.  
SAFETY ADVICE  
IMPORTANT - As with any cooking appliance there could be some fire risk attached to the heating of oil, particularly for  
deep fat frying. Cooking utensils containing oil must not be left unattended (eg. to answer the telephone) on or in close  
proximity to the cooking areas.  
IN THE EVENT OF A CHIP PAN OR ANY OTHER PAN FIRE:  
1. Turn off the burners.  
2. Cover the pan with a fire blanket or damp cloth, this will smother the flames and extinguish the fire.  
3. Leave the pan to cool for at least 60 minutes before moving it. Injuries are often caused by picking up a hot pan and  
rushing outside with it.  
NEVER USE A FIRE EXTINGUISHER TO PUT OUT A PAN FIRE as the force of the extinguisher is likely to tip the pan  
over. Never use water to extinguish oil or fat fires.  
4
Know your Hob  
B
E
A
C
D
G
F
B. Pan Support for Cookware  
C. Control Knobs for Gas Burners  
D. Ignitor for Gas Burners  
A. Semi-Rapid Gas Burner  
E. Semi-Rapid Gas Burner  
F. Auxillary Gas Burner  
G. Rapid Gas Burner  
How To Use Your Hob  
The position of the corresponding gas burner is indicated on  
each control knob.  
Models fitted with an ignitor (D), (the  
symbol is located  
near each knob):  
To light a burner, simply press the corresponding knob all  
the way in and then turn it in the counter-clockwise direction  
to the "High" setting, keeping it pressed in until the burner  
lights.  
Gas Burners  
The burners differ in size and power. Choose the most  
appropriate one for the diameter of the cookware being  
used.  
Caution: If the burner accidently goes out, turn off the  
gas with the control knob and try to light it again after  
waiting at least 1 minute.  
The burner can be regulated with the corresonding control  
knob by using one of the following settings:  
• Off  
To turn off a burner, turn the knob in the clockwise  
direction until it stops (it should be on the “•” setting).  
High  
Low  
5
Practical Advice  
Practical Advise on Using the Burners  
For best performance, follow these general guidelines:  
Burner  
Rapid (R)  
ø Cookware diameter (cm)  
24 - 26  
16 - 20  
10 - 14  
Use the appropriate cookware for each burner (see  
table) in order to prevent the flame from reaching the  
sides of the pot or pan;  
Semi-Rapid (S)  
Auxiliary (A)  
Alwasy use cookware with a flat bottom and keep the  
lid on;  
When the contents come to a boil, turn the knob to  
"Low".  
Care and Cleaning  
Before cleaning or performing maintenance on your hob,  
disconnect it from the power supply.  
To extend the life of the hob, it should be cleaned  
carefully and thoroughly on a frequent basis, keeping in  
mind the following:  
Stainless steel can be stained if it remains in contact  
with highly calcareous water or aggressive detergents  
(containing phosphorous) for an extended period of time.  
It is recommended that these parts be rinsed thoroughly  
with water and then dried well. It is also a good idea to  
clean up any spills.  
The enameled parts must be washed with warm water  
without using abrasive powders or corrosive substances  
which could ruin them;  
The removable parts of the burners should be washed  
frequently with warm water and soap, making sure to  
remove caked-on substances;  
On hobs with automatic ignition, the end of the electronic  
ignition device must be cleaned carefully and frequently,  
making sure that the gas holes are not clogged;  
Greasing the Gas Valves  
Over time, the gas valves may stick or become difficult to  
turn. If this is the case, the must be cleaned on the inside  
and the regreased.  
N.B.: This procedure must be performed by a  
technician authorized by the manufacturer.  
Troubleshooting  
Before calling service for assistance, check through the  
following list, there may be nothing wrong.  
If the burner does not remain on when set to "Low".  
Check to make sure that:  
First of all, check to see that there are no interruptions in the  
gas and electrical supplies, and, in particular, that the gas  
valves for the mains are open.  
The gas holes are not clogged.  
There are no draughts near the cooking surface.  
The minimum has been adjusted correctly (see Installation  
section, "Minimum Regulation").  
If the burner does not light or the flame is not uniform  
around the burner.  
If the cookware is not stable.  
Check to make sure that:  
Check to make sure that:  
The gas holes on the burner are not clogged;  
All of the movable parts that make up the burner are  
mounted correctly;  
The bottom of the cookware is perfectly flat.  
The cookware is centered correctly on the burner .  
The support grids have not been inverted.  
There are no draughts around the cooking surface.  
If, despite all of these checks, the hob does not function  
properly and problem persists, call Hotpoint Service (see  
KEY CONTACTS, back page), informing them of:  
- The type of problem.  
- The abbreviation used to identify the model (Mod. ...) as  
indicated on the warranty.  
If the flame does not stay lit.  
Check to make sure that:  
You press the knob all the way in;  
You keep the knob pressed in long enough to activate  
the safety device.  
The gas holes are not clogged in the area  
corresponding to the safety device.  
IMPORTANT:  
Never call upon technicians not authorized by the  
manufacturer, and refuse to accept spare parts that are not  
original.  
6
Installation Instructions for your built-in Hob  
The following instructions are intended for the installer so that  
good fixing of the hob plate it is advisable to use all the  
hooks supplied.  
the installation and maintenance procedures may be followed  
in the most professional and expert manner possible.  
Important: Disconnect the appliance from the electrical  
supply before performing any maintenance or regulation  
upkeep work.  
555 mm.  
Positioning for gas hob  
Important: this unit may be installed and used only in  
permanently ventilated rooms according to the British  
Stancards Codes Of Practice: B.S. 6172 / B.S. 5440, Par.  
2 and B.S. 6891 Current Editions. The following  
requirements must be observed:  
a) The hob must not be installed in a bed sitting room with  
a volume of less than 20m3. If it is installed in a room of  
volume less than 5m3 an air vent of effective area of  
110cm2 is required, if it is installed in a room of volume  
between 5m3 and 10m3 an air vent of effective airvent of  
50cm2 is required, while if the volume exceeds 11m3 no  
airvent is required. However, if the room has a door or a  
window which opens directly to the outside no air vent is  
required even with the volume is between 5m3 and 11m3.  
b) Intensive or prolonged use of the appliance could mean  
that extra ventilation is needed, such as the opening of  
a window or a more powerful fan.  
Fastening Clamps - Assembly Diagram  
c) If there are other fuel burning appliances in the same  
room, B.S. 5440 Part 2 Current Edition, should be  
consulted to determine the requisite air vent  
requirements.  
Clamp Position for  
H=20mm top  
Clamp Position for  
H=30mm top  
Front  
Installation of built-in gas hobs  
The gas hobs are prepared with protection degree against  
excessive heating of type X, the appliance can therefore  
be installed next to cabinets, provided the height does not  
exceed that of the hob. For a correct installation of the  
cooking hob the following precautions must be followed:  
a) The hob may be located in a kitchen, a kitchen/diner or  
bed sitting room, but not in a bathroom or shower room.  
b) The furniture standing next to the unit, that is higher than  
the worktops, must be placed at least 110mm from the  
edge of the board.  
c) The minimum distance combustible material can be  
fitted above the hob in line with the edges of the hob is  
420mm. If is fitted below 420mm a space of 50mm  
must be allowed from the edges of the hob. The  
minimum distance combustible material kitchen units  
can be fitted directly above the hob is 700mm.  
Clamp Position for  
H=40mm top  
Back  
N.B: Use the clamps contained in the "accessory kit."  
e) In the event the hob is not installed above a built-in oven,  
a wood panel must be inserted as insulation. This panel  
must be placed at least 20 mm from the bottom of the  
hob itself.  
Important: When installing the hob above a built-in oven,  
the oven should be placed on two wooden strips; in the  
case of a joining cabinet surface, remember to leave a space  
of at least 45 x 560 mm at the back.  
HOOD  
HOOD  
Min. 600 mm.  
min. 50  
min. 50  
560 mm.  
d) The dimensions of the room for the furniture must be  
those indicated in the figures.Fixing hooks are provided  
which allow to place the hob plate on work tops that  
measure from 20 to 40 mm in thickness. To obtain a  
7
Installation Instructions for your built-in Hob  
When installing the hob above a built-in oven without forced  
Check the Seal  
ventilation, ensure that there are air inlets and outlets for  
ventilating the interior of the cabinet adequately.  
Once the hob has been installed, make sure all the  
connections are properly sealed, using a soapy water  
solution. Never use a flame.  
Adapting the Hob for Different Types of Gas  
To adapt the hob to a different type of gas than that for  
which it was designed, (see the sticker under the hob or on  
the packaging), the burner nozzles must be changed, as  
follows:  
Remove the pan supports and slide the burners out of  
the hob.  
Unscrew the nozzles using a 7mm socket wrench and  
replace them with those for the new type of gas. (See  
Table 1, “Burner and Nozzle Specifications”).  
Gas Connection for Cooktop  
The hob should be connected to the gas supply by an  
authorized installer. During installation of this product it is  
essential to fit an approved gas tap to isolate the supply  
from the appliance for the convenience of any subsequent  
removal or servicing. Connection of the appliance to the  
gas mains or liquid gas tanks must be carried out  
according to the safety standards currently in force, and  
only after it is ascertained that it is suitable for the type of  
gas to be used. If not, follow the instructions indicated in  
the section entitled, “Adapting the hob for Different Types of  
Gas”. If the hob is to be connected to tanks containing liquid  
gas, use pressure regulators that comply with current safety  
standards.  
Reassemble the parts following the instructions in  
reverse order.  
On completing the operation, replace the old rating label  
with the one showing the new type of gas; the sticker  
is available from our Hotpoint Service (see KEY  
CONATCTS, back page).  
If the gas pressure is different than that prescribed, a  
pressure regulator must be installed at the source, in  
compliance with national standards governing the use of  
piped gas regulators.  
Regulation of Air Supply to the Burner  
The burners do not need a primary air regulator.  
Important: To insure that the appliance operates safety,  
the gas is regulated correctly and your appliance lasts  
over time, make sure that gas pressure levels comply with  
the indications given in Table 1, “Nozzle and Burner  
Specifications”.  
Minimum Regulation  
Turn the gas valve to minimum.  
Remove the knob and turn the regulator screw  
(positioned either on the side of the top or inside the  
shaft) clockwise until the flame becomes small but  
regular.  
Gas Connection to Non-flexible Pipe  
(copper or steel)  
Connection to the gas source must be done in such a way  
as to not create any stress points at any part of the  
appliance.  
The appliance is fitted with an adjustable, "L" shaped  
connector and a gasket for the attachment to the gas supply.  
Should this connector have to be turned, the gasket must  
be replaced (supplied with the appliance).  
The gas feed connector to the appliance is a threaded,  
male 1/2" connector for round gas pipe.  
N.B.: In the case of liquid gas, the regulation screw must be  
fully screwed in (clockwise).  
Gas Connection to Flexible Steel Pipe  
The gas feed connector to the appliance is a threaded, male  
1/2" connector for round gas pipe. Only use pipes, tubes  
and gaskets that comply with current safety codes. The  
maximum length of the flexible pipes must not exceed 2000  
mm. Once the connection has been made, ensure that the  
flexible metal tube does not touch any moving parts and is  
not crushed.  
Make sure that, when the knob is turned rapidly high  
to low, the flame does not go out.  
In the event of a malfunction on appliances with the  
security device (thermocouple) when the gas supply  
is set at minimum, increase the minimum supply levels  
using the regulator screw.  
Once the adjustment has been made, apply sealing wax,  
or a suitable substitute, to the old seals on the by-pass.  
8
Burners and Nozzle Specifications  
Table 1  
Liquid Gas  
Natural Gas  
Nozzle Flow*  
Burner  
Diameter Thermal power  
By-Pass  
1/100  
Nozzle  
1/100  
Flow*  
g/h  
(mm)  
kW (p.c.s.*)  
1/100  
l/h  
Nomin. Ridot.  
(mm)  
41  
(mm)  
86  
***  
218  
138  
73  
**  
(mm)  
116  
106  
79  
Fast (R)  
100  
75  
3,00  
1,90  
1,00  
0,70  
0,40  
0,40  
214  
136  
71  
286  
181  
95  
Semi Fast (S)  
Auxiliary (A)  
30  
70  
55  
30  
50  
Nominal (mbar)  
Minimum (mbar)  
Maximum (mbar)  
28-30  
20  
35  
37  
25  
45  
20  
17  
25  
Supply  
Pressures  
Gas Section:Class  
Rated Power kW (1)  
II2H3+  
**  
**  
***  
At 15°C and 1013 mbar-dry gas  
Propane P.C.S. = 50.37 MJ/kg.  
Butane P.C.S. = 49.47 MJ/kg.  
Natural P.C.S. = 37.78 MJ/m3  
7,8 (567gr/h-G30)  
(557gr/h-G31)  
(1) Values in g/h refer to capacities with liquid  
gas (Butane, Propane).  
It is the law that all gas appliances are installed by competent persons in accordance with the currect edition of the Gas  
Safety (Installation and Use) Regulations. It is in your interest and that of safety to ensure compliance with the law.  
In the UK, CORGI registered installers work to a safe standard of practice.  
The hob must be installed in accordance with BS6172:  
Failure to install the hob correctly could invalidate the warranty liability claims and could lead to prosecution.  
Electrical Connection  
Electrical connection  
The electrical installation should be carried out in compliance  
with the current electricity regulations by a qualified electrician.  
The cable should be routed so that it does not come into  
contact with the hob base by securing it to the cabinet side  
or rear wall.  
The electrical connection to the mains must be made on the  
appliance. The power voltage and frequency are as  
indicated on the rating plate.  
WARNING: THIS APPLIANCE MUST BE EARTHED.  
It should be connected to a suitable double pole isolating  
switch having a contact separation of at least 3mm in all  
poles placed in a readily accessible position adjacent to the  
hob.  
CONNECTING TO A 230-240V 50Hz SUPPLY ONLY.  
IMPORTANT:  
The wires in the mains lead fitted to this appliance are  
coloured in accordance with the following code:  
GREEN  
BLUE  
BROWN  
- EARTH  
- NEUTRAL  
- LIVE  
9
After Sales Service  
"No company is better positioned to offer an after sales service on a  
Hotpoint appliance than us - the manufacturer"  
As part of our commitment to you, all Hotpoint appliances have the added benefit of a fully inclusive parts  
and labour guarantee for the first 12 months. In addition to this you also have the advantage of free  
replacement parts for the first 5 years when fitted by a Hotpoint  
engineer. When the 12 months parts and labour guarantee expires we offer the following after sales  
service options:  
Repair Service and Information Help Desk  
UK: 08709 066066  
Republic of Ireland: 1850 302 200  
Note: Our operators will require the Model number and the Serial number of your appliance  
Available 364 days a year with a fast, effective and value for money service. We have the largest white  
goods repair service in the UK with over 1200 of our own fully trained engineers. All repairs include a parts  
and labour guarantee for 12 months from the date of the repair.  
If you require any information or have any questions about your appliance, our operators are on hand with  
help and advice.  
All this ensures that you will receive the best available after sales service possible.  
Extended Warranties  
UK: 08709 088 088  
Republic of Ireland: 1850 502 200  
Whether you have just one or a number of Hotpoint appliances in your kitchen, we offer two service cover  
plans to give you total peace of mind.  
Repair Protection Plan  
-
FREE service repairs for a single Hotpoint appliance during the period  
of cover.  
Kitchen Cover  
-
FREE service repairs for all your Hotpoint appliances less than 8  
years old.  
Genuine Parts and AccessoriesUK: 08709 077 077  
Republic of Ireland: (01) 842 6836  
A wide range of genuine parts and accessories are available from our hotline or through our web site.  
Genuine parts and accessories, extended warranties and service repairs are all  
available on our web-site at:  
GB  
10  
Guarantee  
"Satisfaction guaranteed or your money back"  
We give you a unique 'satisfaction guaranteed' promise - valid for 90 days - after you have  
purchased your Hotpoint appliance. If there is a technical problem simply call Hotpoint Repair service or  
engineer to call. If the technical problem is not resolved under this guarantee, we will replace your  
machine or, if you prefer, give you your money back.  
All Hotpoint appliances carry a fully inclusive 12 month parts and labour guarantee as well as free  
replacement parts for the first 5 years (except microwaves, selected integrated appliances and cooker  
hoods, which have a one year guarantee) provided that they are fitted by a Hotpoint engineer.  
Guarantee terms and conditions  
Your guarantee is only applicable in the United Kingdom or Republic of Ireland and is subject to the  
following provisions that your appliance:  
Has been installed and used correctly in accordance with this instruction booklet.  
Has been used solely for domestic purposes and is located on domestic premises (ie. not for  
commercial or trade use).  
Has been properly connected to a suitable electrical supply voltage as stated on the appliance  
rating plate.  
Has not been subject to misuse, accident, modified or repaired by anyone other than one of our  
own service engineers.  
For pre purchase information on any other Hotpoint product call: 08701 50 60 70  
Recycling & Disposal Information  
As part of Hotpoint's continued commitment to helping the environment, Hotpoint reserves the right to  
use quality recycled components to keep down customer costs and minimise material wastage.  
Please dispose of packaging and old appliances carefully.  
To minimise risk of injury to children, remove the door, plug and cut mains cable off flush with the  
appliance. Dispose of these parts separately to ensure that the appliance can no longer be plugged into  
a mains socket, and the door cannot be locked shut.  
GB  
11  
Key Contacts  
After Sales Service  
Over 1200 trained specialists, directly employed by us, ensure that you can have complete confidence in  
both the appliances and services we offer.  
Repair Service and Information Desk  
UK: 08709 066 066  
(Open 8 to 8 Mon - Fri, 8 to 6 Sat, 10 to 4 Sun & Bank Holidays)  
Republic of Ireland: 1850 302 200  
Note: Our operators will require the following information:  
Model number:  
Serial number:  
Extended Warranties  
UK: 08709 088 088  
(Open 8 to 8 Mon - Sun)  
Republic of Ireland: 1850 502 200  
Genuine Parts and Accessories  
UK: 08709 077 077  
(Open 8-30 to 5-30 Mon - Fri & 9 to 12 Sat)  
Republic of Ireland: (01) 842 6836  
General Domestic Appliances Limited, Morley Way, Peterborough, PE2 9JB.  
195.036.400.00  
December 2002 Part no. FP157 - 01  

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